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Cannonvale Medical Centre Water Treatment System post Cyclone Debbie

Wednesday, 19 April 2017

Severe Tropical Cyclone Debbie made landfall near Airlie Beach on the Nth QLD coast 28th March 2017. It was a slow-moving category 4 system that generated wind gusts exceeding 160 km/hr, heavy rainfall and storm surges along the Nth QLD coastline. 27 hours later, after having tracked inland over Airlie Beach, Proserpine, Cannonvale and Collinsville it was downgraded to a Tropical Low. Dowdens Pumping & Water Treatment's Proserpine Branch is again open for business.

Cannonvale was amongst the hardest hit regions during Cyclone Debbie, so it was no surprise to Dowdens Pumping & Water Treatment's Proserpine Branch to hear Queensland Health had been advised they couldn't be guaranteed potable water supply to their Whitsunday Community Health Centre located in Cannonvale immediately after Cyclone Debbie.

Luckily Dowdens Pumping & Water Treatment's Head Office in Mackay had a portable Ultrafiltration Treatment System available, capable of supplying up to 70,000 litres of potable water per day. Queensland Health and the Whitsunday Community Health Centre in Cannonvale instructed Dowdens Pumping to supply/install the unit immediately on a temporary 'Hire' agreement in-case all mains water supply was lost.

There were two water sources available at the time - the mains water supply or bore water from the Proserpine Hospital. Queensland Health instructed Dowdens to connect the UF Treatment System to the bore water supply, in an effort to remain as self-sufficient as possible post-Cyclone Debbie.

PURION - Water Treatment Products by the Dowdens Group

Dowdens Pumping have previously completed numerous bore water filtration systems treating bore water with our own brand of PURION Iron Removal Filters, so this emergency UF Treatment System was quick and easy to install. PURION Iron Removal Filters pre-treat the bore water before running it through the Ultrafiltration System which then doses the filtrate with liquid chlorine to further disinfect.

Once treated Dowdens Pumping manually transported numerous loads of the potable water from the Proserpine Hospital (where the UF System was installed) directly to the Whitsunday Community Health Centre in Cannonvale, where it was stored in a potable water grade storage tank. The treated water was then used to supply the medical centre. The entire supply/installation and commissioning was successfully completed on Saturday 1st of April - only 4 days after Cyclone Debbie had hit.

If you are ever in need of potable water during a storm or emergency contact Dowdens Pumping & Water Treatment. Dowdens only require access to a reasonable source of water (bore, dam, creek) and power (generator or mains power) and we can guarantee same day potable water supply, in any situation!

Dowdens Pumping & Water Treatment installing a temporary Water Treatment Plant at Proserpine Hospital [Cyclone Debbie 2017]

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Underground Dewatering PODs

Case Study

Customer: Anglo American - Grosvenor Coal Mine

Location: Moranbah, QLD

Specifications & Features:

Anglo American's Australian Coal division engaged Dowdens Pumping & Water Treatment [Mackay] to deliver 8 specialised underground pumping PODs used for various dewatering applications at their Grosvenor Coal Mine, located 190km southwest of Mackay in Moranbah, Central Queensland.

Anglo American Grosvenor Coal Mine [Moranbah, QLD]

The Grosvenor mine is a developing underground longwall operation that makes up part of Anglo American's plan to triple hard coking coal production at their Moranbah mine sites. Located next to their existing Moranbah North coal mine, Grosvenor is set to produce up to 5 million tonnes of hard coking coal per annum for export. The Grosvenor mine utilises a 10km overland conveyor to transport high-quality metallurgical coal to the Moranbah North Coal Handling & Preparation Plant.

Construction on Anglo American's $1.95 billion Grosvenor longwall project began back in January 2013, with the development celebrating a number of industry firsts including being the first underground coal mine in Queensland to use a tunnel boring machine to develop the drifts, or access tunnels, in coal mine development. Anglo American aimed to have the Grosvenor mine raise the bar for onsite system and production efficiency - making the supply of unique underground POD pumping systems a perfect match for Dowdens Pumping & Water Treatment's experienced Engineering Department.

Dowdens Engineering Department's comprehensive abilities have been on the radar of many Central Queensland/Bowen Basin mines for some time through direct contact and working with industry leading consulting engineering firms. Dowdens ability to expertly design/manufacture/install and commission unique equipment built to specific client needs, together with a history of successful installations over the past 15 years in the Bowen Basin has positioned the business as Queensland's premier pumping & water treatment organisation.

Underground Pumping PODs are used in mines as part of the site water management process. Mine water is collected from sumps and wet areas by Wilden air operated diaphragm pumps and delivered to PODs where water level sensors then activate the pump and transfer the collected mine water to a mains pump station, underground storage dam or directly out of the mine portal. Mine water is typically dirty with coal fine, rocks and dirt; therefore slurry pumps are needed to handle such water. PODs can be located in hazardous areas and can be fitted with Flame proof motors and motor controllers with PLC (Programmable Logic Controllers) and SCADA (Supervisory Control and Data Acquisition).

Anglo American Grosvenor Coal Mine [Moranbah, QLD]

Details:

The Grosvenor mine site requirements meant each POD needed to have a 200kW power rating. With the site's physical constraints (i.e. the underground mined roof height and width, as well as the site lifting equipment for transporting) meant careful consideration was required for the overhung load whilst transporting this equipment. Capacity of a standard Dowdens POD is 4m3 with a 110kW motor, however with the larger flow rate required to and from the POD meant a 6m3 capacity working volume was needed. Bigger capacity and higher duty equated to a larger size motor and pump, more robust steel framework and additional accessibility for scheduled servicing.

Dowdens standard POD design incorporates a dirty water receiving area. This area, integral to the main hopper (container for collection of bulk material such as rock or soil), ensures particles that are too large for the pump to digest and transport are separated and manually removed periodically ensuring trouble free pumping.

Pumps selected by Dowdens for this harsh duty were Stalker 400SHD model with mechanical seals, seal lubrication and cooling. Motors selected were WEG brand Flameproof mine spec motors. The control for the pumps is a flameproof 200kW model with PLC and HMI (Human Machine Interface) screens. The controller starts and stops the pump, whilst also monitoring for faults and relaying important information to the mine surface via SCADA. Dowdens PODs built for the Grosvenor mine have the ability of easily interchanging the motors/pumps for differing duties. These will be identified as 200kW and 132kW cassettes. To accommodate this change the Main Control Unit (MCU) has the capacity to operate at either 200kW or 132kW with only slight changes to load controls.

The larger size and the flexibility to change the duty, together with Dowdens strategic POD site placement advice has enabled Anglo American less manoeuvring of the POD through development, saving costly underground labour and downtime. Without reliable pumping the mine's production slows/halts causing delays and safety issues which cost the mine many thousands of dollars each day. It was imperative the system worked and was extremely reliable. This project was delivered on time and within budget. Key project system components are listed below:

Unique features specific to the 8x Underground Dewatering Grosvenor PODs included:


Key Project Features:


Anglo American Grosvenor Coal Mine [Moranbah, QLD]

 
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Game changing GRUNDFOS SCALA2 PUMPS now at Dowdens

Tuesday, 14 March 2017

Dowdens Pumping & Water Treatment are your local pump experts and are Authorised Grundfos MASTER DEALERS. Dowdens are Mackay's ONLY Authorised Grundfos MASTER DEALERS & Dowdens Rockhampton branch is also an Authorised Grundfos MASTER DEALERS. Grundfos pumps are market leaders, committed to providing new and innovative products that take comfort and simplicity to the next level, for these reasons we sell and recommend the new SCALA2 domestic pump.

Grundfos has long been regarded for their high quality and reliable pumps. The Grundfos SCALA2 takes design innovation, comfort and simplicity to the next level and is set to be a game changer in domestic boosting. The NEW Grundfos SCALA2 is a robust, fully integrated, self-priming pump suitable for use from both above and below ground water sources. The compact system features a pump, motor, tank, sensor, drive and non-return valve in one compact unit that is quick and easy to install.

The SCALA2 is an energy efficient pump featuring an integrated speed controller that ensures constant water pressure regardless of variations in demand or inlet pressure. For those living in areas of poor power supply or those that are sometime affected by power outages, the SCALA2 can also be run on a generator, due to its ability to be able to handle varying voltages.

The variable speed controller also matches the power consumption with the required water output, which also helps to conserve energy and reduce your energy bills. To protect the pump and help ensure a long life, the SCALA2 includes a range of protective features. Dry run protection automatically stops operation when the water source runs out, to help prevent damage, and the anti-cycling feature detects any unnatural cycling and alerts the user via the protection indicator on the control panel.

Another unique benefit of the SCALA2 is its quiet operation, thanks to the permanent magnet motor and water cooling technology. The high efficiency motor is significantly quieter than traditional speed-controlled motors and the SCALA2 is cooled by the water it pumps, eliminating the need for a noisy fan. This makes the SCALA2 one of the quietest domestic boosting pumps currently available on the market.

For ease of selection, the SCALA2 suits most domestic pressure boosting applications and is capable of supplying water for small single level homes up to larger multi-storey homes.

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Emergency Irrigation Pivot Repairs

Case Study

Customer: Racecourse Projects

Location: Marwood, QLD

Specifications & Features:

Racecourse Projects - Dowdens Emergency Infield RepairsRacecourse Projects recently engaged Dowdens Pumping & Water Treatment's Mackay 'Infield Service Crew' to undertake emergency repairs to a damaged Valley Irrigation Centre Pivot Irrigator at their Sugar Cane Farm located in Marwood, QLD.

This project began, like most emergency repair jobs do with an unexpected call from our customer. Racecourse Projects rang the Dowdens Pumping Agricultural Sales Team to inform them a Cane Haul-Out Truck had struck the first span of their Valley Centre Pivot. The pivot was now hanging precariously and needed to be repaired immediately. Daryn Gray (Dowdens - Industrial Workshop [Engineering Support]) and Brett Hayes (Dowdens - Agricultural Sales) promptly attended the Marwood site and assessed the pivot. Dowdens advised the pivot needed to be supported or it may have collapsed further. Straightaway the Dowdens 'Infield Service Crew' were onsite to elevate and secure the damaged span.

After speaking directly with the manufacturer of the damaged Valley Centre Pivot (Valmont Industries - Australia) Dowdens confirmed with Racecourse Projects there were no suitable spans for that machine currently available anywhere in Australia. This meant repairs needed to be undertaken promptly before the machine potentially collapsed completely - making any further repair work impossible. Dowdens then promptly engaged a local subcontractor to work alongside the Dowdens 'Infield Service Crew' repairing the machine in situ (whilst still suspended in the air). As the repairs had to be effected whilst the machine was still standing, this required coordination between 2 cranes and a telehandler forklift, along with a man box (attached to the all terrain telehandler) for 2 men to carry out the repairs. All the repairs and commissioning of the irrigator were successfully completed within 2 days of the accident!

Dowdens Pumping & Water Treatment [Mackay] are the sole authorised Valley Irrigation Master Dealers for the Mackay / Whitsunday region enabling access to the best possible pricing and product support, an unmatched range of spare parts & fast-turnaround repairs for all of our customers irrigators.

Dowdens Pumping & Water Treatment Emergency Infield Repairs [Marwood, QLD]

Details:

Dowdens Pumping & Water Treatment's methodology for the Racecourse Projects Centre Pivot Irrigator Repair was: Fast Response Time - Cost Effectiveness - Fast Turnaround Servicing - Ease of Installation - Limiting Product Downtime - Enable Farming to Continue as per normal whilst the Dowdens 'Infield Service Crew' was onsite.

For over 40 years Dowdens Pumping & Water Treatment have been selling & servicing irrigation products throughout Central & Northern Queensland - designing each and every system to improve farming efficiencies, reduce downtime and increase the longevity of pumps / irrigators. As a company that has built its foundation on the servicing and development of agricultural pumping systems, Dowdens Pumping and Water Treatment have the experience to engineer a solution to suit any agricultural application.

The entire project was overseen and managed by the Dowdens Pumping & Water Treatment [Mackay] Agricultural Sales Team. The Dowdens Mackay-Whitsunday Agricultural Irrigation Team of Glenn Agnew, Brett Hayes, Jeff Roberts, Kevin Krog, Mike Sanderson, Eileen Mason and Nathan Cross are one of the most experienced Ag sales teams in Australia, with over 125 years of combined irrigation system design and operational experience between them.


"I just wanted to say thank you to Dowdens Pumping & Water Treatment Mackay for the prompt and painless way in which you managed our irrigator repairs. Your co-ordination between your maintenance team, the contractors and insurance people has been seamless. The way in which this matter was able to be dealt with and resolved so quickly is greatly appreciated."

George Williams
Operating Partner - Racecourse Projects Pty Ltd
Racecourse Projects - Marwood QLD

Dowdens Pumping & Water Treatment Emergency Infield Repairs [Marwood, QLD]

 
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Farm Irrigation Efficiency Case Studies

Tuesday, 27 May 2014

Here are two videos taken from the latest series of 'Irrigation Efficiency' Case Studies produced by the Dowdens Pumping & Water Treatment Agriculture Department.

The first video illustrates the remarkable energy and water use savings that have resulted from a Valley Polyline Pivot installation at Tony Bugeja's local Mackay Sugar Cane Farm located in Homebush, QLD.

The second video illustrates the considerable energy and water use savings that have resulted from a Variable Speed Drive Irrisys irrigation system working in conjunction with a Valley Centre Pivot and Davey pump on John Fox's 300ha Sugar Cane Farm located in Wagoora, QLD.

Click to view more videos from the Dowdens Group YouTube Channel!



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35 bar Pressure Reducing Valve Station

Case Study

Customer: Anglo American - Moranbah North Coal Mine

Location: Moranbah, QLD

Specifications & Features:

Anglo American Moranbah North Coal Mine

Dowdens Pumping & Water Treatment's Mackay branch were engaged by longstanding customer Anglo American (Moranbah North Coal Mine Site) to deliver an innovative valve system that could help maintain the safe and reliable delivery of general purpose & fire water services to their ever-expanding underground mining operations. With growing demand for reliable water flow & pressures at ever-increasing operating depths, Dowdens decided it was time to design & produce a new generation 35 bar Dual Pressure Control Station, expanding our range of standardised pressure reducing valve stations.

Dowdens Pumping & Water Treatment fabricate and fit out a range of standardised pressure reducing valve stations, but this station required a higher pressure rating not available with our standard 'off the shelf' systems that are available in 16 / 25 bar (35 / 40 bar rated systems are built to order). Dowdens have manufactured these products for many years to help our resource industry customers arrest any water pressure spikes and/or surges in pipe systems and to aid these mines operating within and remaining fully complaint with Queensland Government Mine Site Compliance legislation, standards & guidelines.

This new Dual Pressure Control Station has been built to optimise plant reaction speeds, allow for greater operating ranges from between 2 - 35 bar and is manufactured with high-quality, reliable and readily available components. The design needs for the new Dual Pressure Control Station were borne primarily from Dowdens detailed underground observations of hydraulic occurrences within the mines existing water network. Working closely with the mines water infrastructure operators Dowdens were able to engineer, manufacture and deliver a product that increased the reliability of their mine water supply systems and assist with premeditated preventative maintenance routines.

All design, fabrication, installation & commissioning of the 35 bar Pressure Reducing Valve Station was undertaken by Dowdens Mackay's in-house Engineering, Fabrication & Workshop Departments. With a history of successful installations over the past 20 years throughout the Queensland Mining Sector Dowdens Pumping & Water Treatment have the ability to expertly design / manufacture / install and commission specialised pumping and water treatment solutions that are built primarily in-house & onsite to our client's specific unique requirements. Dowdens dedicated departments of industry trained engineers, draftsmen, project managers, sales staff and tradespeople including fitters, mechanics, polywelders, machinists, plumbers, electricians and boiler makers enable us to offer an unmatched range of world-class engineering solutions for any type of fluid handling project. We truly are Queensland's premier 'one-stop-shop' for pumping and water treatment systems!

Moranbah North Coal Mine - 35 bar Pressure Reducing Valve Station

Details:

At this projects inception Dowdens visited site to examine and document the specific operating requirements. After initial observations it was concluded that a wider operating range would be required for effective control of both the High and Low Flow demands and a higher adjustment range - meaning the standard Dowdens 25 bar Pressure Reducing Valve Station needed to be modified to suit this application. This higher pressure is not normally encountered with Queensland underground mine water supply systems so unique and customised hydraulic control layouts, pilots & hardware were seamlessly incorporated into the build by the Dowdens Mackay Workshop and Project Engineers.

This projects entire design, manufacture, installation & commissioning process was completed on budget and within a tight timeline of 4 weeks set by the customer.

Anglo American (Moranbah North Coal Mine) 35 bar Pressure Reducing Valve Station - Key Components:

Moranbah North Coal Mine - 35 bar Pressure Reducing Valve Station

 
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Dowdens Pumping and Water Treatment extend sole PSG importation and distribution to QLD and NT

Wednesday, 19 March 2014
PSG Logos

Dowdens Pumping and Water Treatment are proud to announce that global pump manufacturing giant PSG Dover has awarded them the sole Queensland and Northern Territory importation and distribution rights for their Wilden Double Diaphragm pumps, Griswold & System One Centrifugal pumps, and Abaque Peristaltic pumps and products for the manufacturing, industrial and mining markets.

"Wilden is proud to officially add Dowdens Pumping and Water Treatment as its authorised distributor in Queensland and the Northern Territory, Australia. Dowdens is a true expert in the region and provides exceptional solutions to its customers. We are looking forward to a long-term partnership with Dowdens for many years to come!"

Greg Duncan
Director - Business Development
Dowdens Pumping & Water Treatment, Authorised Importer and Distributor for Pump Solutions Group

For many years now Dowdens Pumping and Water Treatment have been popular suppliers and repair agents of Wilden pumps to the manufacturing, industrial and mining markets here in Queensland, and now in partnership with Wilden, System One, Griswold and Abaque Dowdens have the ability to deliver complete and specialised long-term engineered solutions that are practical and innovative, ensuring clients benefit from greater productivity and reduced downtime.

"The current market has dictated that mines in Queensland need to dramatically reduce the cost of production to stay viable. Our range of PSG pumping solutions is enabling businesses to increase their levels of efficiency when it comes to dewatering, processing and fluid transfer."

"The Dowdens and PSG partnership is a positive move for the industry. The PSG products, coupled with the superior level of engineering expertise at Dowdens allows us to provide innovative, efficient and quality solutions to all areas of industry and mining, which in turn will allow businesses to reduce their cost of production. The PSG products are market leaders in coal/hard rock, oil/gas, water/wastewater, hygienic, chemical, military, paints/coatings and transport industries and Dowdens Pumping and Water Treatment are proud to be associated with them."

David Dowden
Sales Manager from Dowdens Pumping and Water Treatment

Recently Wilden announced that its revolutionary Pro-Flo SHIFT range of air-operated double-diaphragm (AODD) pumps had been recognised as a 2013 Breakthrough Product of the Year from Processing Magazine. This award acknowledges products, technologies and service solutions that made significant contributions in the process industry within the last year and are expected to have an impact for years to come.

The new Wilden Pro-Flo SHIFT represents a significant breakthrough in energy efficiency within the AODD pump category. Due to its revolutionary design, the patent-pending Pro-Flo SHIFT Air Distribution System (ADS) allows Wilden AODD pumps to achieve up to a 60% savings in air consumption over all competitive AODD pump technologies, while providing more product yield per standard cubic foot per minute.

While the Wilden Pro-Flo SHIFT range dramatically improves energy efficiency, it also costs 50% less than electronically actuated ADS, is submersible, and features plug-and-play operation. The entire Wilden range now feature heavily on the new mobile friendly Dowdens website www.dowdens.com.au/pumping.asp, giving customers access to a large database of Wilden, Griswold, System One and Abaque pumping solutions, in a streamlined and easy to navigate format.

Dowdens Pumping and Water Treatment, in partnership with Wilden, System One, Griswold and Abaque have the ability to deliver complete and specialised long-term engineered solutions that are practical and innovative, ensuring clients benefit from greater productivity and reduced downtime.

Please contact us should you wish to speak with our in-house Wilden representatives and find out how we can help your company attain significant savings now and into the future.

PSG Pumps
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Mackay Renal Unit UV Sterilisation System

Case Study

Customer: Queensland Health

Completion Date: 11/02/2014

Location: Mackay, QLD

Specifications & Features:

Dowdens Pumping & Water Treatment have successfully designed, installed and commissioned a specialised Ultraviolet filtration system for the Queensland Health Mackay Renal Unit.

Project Requirements: The original system operated by pumping town water to individual filtering stations where the water would pass through a 5 micron, 1 micron and carbon filter on its way to the dialysis machine (which has an internal reverse osmosis filter).

The issue Dowdens faced was the original system filters were only lasting between 5 - 15 hours, and by this stage they were black and needed to be replaced!

After reviewing detailed water test results, Dowdens designed a compact, reliable system where the existing pump was upgraded, a water softening unit was added to remove iron, calcium and manganese. Large cartridge filters were also installed to pre-filter the water before it entered a dedicated UV steriliser.

Using the above system the Mackay Renal Unit now only needs to replace the systems filters every 7 to 10 days - saving thousands of dollars in ongoing system maintenance costs!

Mackay Community Health Services

Details:

Key Plant Features:

Mackay Renal Unit UV Sterilisation System

 
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Water Treatment System (Ultrapure Water Production)

Case Study

Customer: Sullivan Nicolaides Pathology

Location: Bowen Hills, QLD

Specifications & Features:

Sullivan Nicolaides Pathology

Dowdens Pumping & Water Treatment's Brisbane branch has built a strong relationship with Sullivan Nicolaides Pathology (SNP) after more than 25 years of providing high purity water treatment systems / solutions for 22 of their Commercial Testing Pathology laboratories - from as far north as Cairns, down south to Coffs Harbour and everywhere in between. The majority of Dowdens Pumping & Water Treatment's high purity water treatment systems are used primarily in Sullivan Nicolaides blood testing machines. SNP was formed in 1956 when Dr John Sullivan started a small pathology practice to service local families in and around Brisbane. Dr Nick Nicolaides joined him 18 months later and since then, it has grown to one of the largest and most trusted pathology practices in Australia.

The PROBLEM:

Tap or 'town' water contains many substances that if left untreated, can react with the reagents used in controlled laboratory tests, causing positive or negative interference which leads to unreliable test results. Cations such as sodium, calcium, magnesium or iron; anions such as bicarbonate, chloride and sulfate; and other inorganic ions, are commonly found in tap water. A number of other contaminants - such as pyrogens, nucleases, alkaline phosphatase and endotoxins may be present. As they are not harmful for human consumption, they are not thoroughly regulated or tested in the course of South-East Queensland municipalities potable water treatment and distribution. These contaminants are detrimental to experimental / laboratory processes that require precision, high sensitivity and precise instrumental operation.

Boonal Joint Venture - Coal Load Facility Dewatering Pump

Details:

Our SOLUTION:

Water purification is highly dependent upon local (and even site-specific) variations in the make-up of the town / tap water quality, which can differ greatly from place to place. For this reason Dowdens Engineers have designed each and every SNP high purity water treatment system individually, with local and site specific feed water characteristics in mind. The most recent system was installed at SNP's Central Laboratory located in Bowen Hills, QLD.

After careful analysis of the town water being delivered directly to SNP's Bowen Hills Laboratory a turn-key 'looped' treatment system was designed, manufactured and incorporated into SNP's existing Building Maintenance System (BMS). The first stage of this looped system is pre-treatment of the town water via a set of Duplex Carbon Filters and Water Softeners. The water is then fed through Duplex Matten Reverse Osmosis systems and Duplex 10" Deionisers and then stored in four 1,000L loop tanks. This treated water then passes through a set of four Deioniser Polishing Systems which (via a pump) is recirculated into and around the labs as 18 MΩ/cm ultrapure water (UPW).

This 'looped' high purity water treatment system delivers 56,000L of 18 MΩ/cm UPW / day - providing not only the capacity required for SNP's entire Bowen Hills Central Laboratory, but also delivering sufficient redundancy so that during times of service / maintenance the lab and testing machines are never without sufficient UPW to remain operational.

Dowdens Pumping - Brisbane's design philosophy for this project was: Cost Effectiveness - Ease of Installation - Simple & Reliable Plant Operation - System Reliability & Reduction of Ongoing Maintenance Costs. The entire SNP high purity water treatment system was designed, manufactured, installed and commissioned on time and within budget.

Sullivan Nicolaides Pathology's Central Laboratory [Bowen Hills, QLD] - Key Components:

...

As an Australian owned company that began life in 1973 selling and servicing all manner of water treatment equipment, Dowdens has grown to employ over 160 staff situated across 4 branches in Mackay, Proserpine, Rockhampton and Brisbane permitting us to confidently service customers throughout Queensland, nationally and internationally. From project inception through to final commissioning - the team at Dowdens has the ability to deliver complete specialised long-term engineered solutions that are practical and innovative, ensuring our clients benefit from greater productivity and reduced equipment downtime.

With dedicated departments of industry trained engineers, draftsmen, project managers, sales staff and tradespeople including fitters, mechanics, polywelders, machinists, plumbers, electricians and boiler makers - Dowdens Pumping & Water Treatment offer an unmatched range of world-class engineered solutions for any type of water management project. We truly are Queensland's premier one-stop-shop for pumping and water treatment systems!

Boonal Joint Venture - Coal Load Facility Dewatering Pump


 
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Moranbah Township Irrigation System

Case Study

Customer: Isaac Regional Council

Location: Moranbah, QLD

Specifications & Features:

Isaac Regional Council - Dowdens Moranbah Irrigation System

Dowdens Pumping & Water Treatment's Mackay Branch has completed commissioning of the Moranbah 'whole-of-town' Automated Irrigation System. This Dowdens designed irrigation system was delivered to improve the control and ongoing maintenance of township irrigation within Moranbah, QLD.

Isaac Regional Council (IRC) specified a number of key criteria during the tendering process that the system was to deliver. These system criteria included, but were not limited to: provide the ability for night time automatic irrigation to numerous local Athletics Fields that have previously been irrigated manually (using static sprinklers and travelling irrigators) during the day; to replace an aging irrigation system located on Mills Ave. and achieve an overall reduction in labour relating to ongoing maintenance.

Dowdens Mackay successful tender was centred on an innovative Central Control System that enabled remote monitoring and maintenance of the 52 irrigation sites throughout Moranbah. The Dowdens designed controller is based in the Goonyella Road Council Depot. Dowdens Central Control System comprises of a desktop computer, irrigation software, an online weather station and localised communication/data collection infrastructure (routers, modem and radio transmitters/receivers).

This irrigation system is the first time Central Control System architecture has been utilised anywhere in the Isaac Regional Council shire. The system transmits all data collected / collated via several forms of communication i.e. radio frequencies, internet connection (Wi-Fi / 3G) and direct wired connections.

The Dowdens designed Central Control System has the ability to communicate to all Toro Sentinel Controllers via either radio frequency or internet connection. The operator has the ability to program and monitor all controllers via the Central Controller. The operator can set independent watering days, start times and run times for each and every station (valve) connected to Sentinel Controllers. Each day a detailed activity report is sent to all operators notifying them of all system activities, such as no. of actual stations operated, how long for, if any stations recorded abnormal flow (high or low), system communication success or failures, abnormal solenoid coil current (high or low) and the status of all soil moisture sensors. Reports can easily be generated to show the history of all/specific system activities such as those listed above.

A wireless Weather Station and remote Soil Moisture Sensors were installed and connected to the Central Controller to efficiently monitor the regions weather conditions in real-time, and then adjust the systems parameters accordingly. The Weather Station and remote Soil Moisture Sensors are used primarily to prevent irrigation occurring during and after localised rain events and to calculate Evapotranspiration (ET) based irrigation running times. For example the Central Control System is programmed to turn all irrigation off for 3 days (adjustable timeframe) when more than 10mm of rain is received on any 1 day (adjustable timeframe). Weather Station calculates the daily ET and automatically adjusts irrigation duration accordingly (lower ET = lower run time).


CLICK BELOW to hear Alan Pickering (Dowdens Turf Irrigation Design & Engineering Support) discussing the details of the
Moranbah Township Irrigation System with Meecham Philpott from ABC Radio's Tropical North Breakfast program

Dowdens Pumping & Water Treatment - Whole Town Irrigation System [Moranbah, QLD]

Details:

This systems has provided IRC control and monitoring capabilities of 52 irrigation sites throughout Moranbah from one central site. Delivering vastly improved energy and water use efficiencies this Dowdens designed irrigation systems features automatic shutdown of all irrigation during rain events; automatic adjustment of irrigation run times based on ET; daily automatic reporting of all irrigation sites activity; automatic irrigation for 75% of median strips located on Mills Avenue; addition of quick coupler valves to flush lateral lines thereby minimising blockages; automatic irrigation of Little Athletics / AFL Sporting fields resulting in reduced labour required for manual setup of irrigators; reduction of effluent contact with public via system only watering at night; filters on effluent mainline have minimised blockages to irrigation valve and sprinklers, thereby reducing labour required to clear blockages.

Dowdens Pumping & Water Treatment's design philosophy for this project was: Cost Effectiveness - Current Best Practice - Ease of Installation - Simple & Effective System Operation - System Reliability & Delivering Greatly Reduced Ongoing Maintenance Requirements.

Moranbah Township Irrigation ~ Key System FEATURES & Components:


CENTRAL CONTROL ROOM Components

TORO Sentinel Water Management System software - EATON Computer with Printer, Router, UPS - DAVIS Vantage Pro2Plus Weather Station Console (Inside Temperature, Humidity, Barometric Pressure Sensors) - DAVIS Vantage Pro2Plus Integrated Sensor Suite (Anemometer, Tipping Rain Collector, UV Sensor, Solar Radiation Sensor, Outside Temperature Sensor, Outside Humidity Sensor) - WEATHERLINK Software - TORO NSN Support Systems (24/7 Phone Support for IRC operators)

FIELD CONTROLLERS Overview

Field (or Satellite) Controllers were installed at 52 sites throughout Moranbah. These units control the irrigation at their respective sites by direct wire connection to solenoid valves. The field controllers act as stand alone units, operating independently from the central controller. However all of the Controller's programming information comes via the Central Controller. This allows Field Controllers to operate even if the Central Controller is not operational for any reason (loss of power, phone network outages etc.). The Central Controller and Field Controllers automatically communicate at the end of each day to tabulate current programming changes, and again each morning to receive detailed system activity reports. The Field Controllers can be powered by AC if available on site, or DC via by 12V batteries trickle charged by solar panels.

Controllers were either mounted on existing structures or on Dowdens fabricated galvanised steel posts, hinged to allow access from ground level. Each of the 4 irrigated Sports Field sites have a wireless soil moisture sensor attached. The Field Controllers can be set to prevent watering when the soil moisture is above 50% of capacity (all are adjustable). A Mobile Soil Moisture Sensor was also supplied to allow IRC operators to manually test and record soil moisture levels at any location. All Field Controllers have a built in radio for communication to a 'Base' or 'Node' Controller. Base Controllers also have a 3G modem to communicate with the Central Controller.

Moranbah Irrigation System - Field Controllers Overview

MILLS AVENUE - MEDIANS IRRIGATION Overview

This portion of the project involved the design, supply and installation of 17 irrigation systems for all median strips on Mills Avenue, Moranbah (running from Goonyella Road to Clements Street). The existing systems were old, had unreliable battery powered controllers and required high levels of IRC operator maintenance. Most of the medians were generally turf with established large trees, approximately 10 metres wide, ranging anywhere from 10 - 230 metres long.

Each median irrigation system that Dowdens supplied consisted of: DC Sentinel Controller with radio, battery, panel, antenna, hinged pole, connection to existing Effluent mainline, flow sensors, isolation ball valves, solenoid valves / valve boxes, Toro T5 pop-up sprinklers with flexible risers and quick coupler valves placed at the end of the lines for flushing purposes.

Moranbah Irrigation System - Median Strip Irrigation System Overview

LITTLE ATHLETICS / AFL FIELD IRRIGATION Overview

This portion of the project involved the design, supply and installation of an irrigation system for the Moranbah Little Athletics Field. The existing system consisted of a large travelling irrigator, which involved the IRC operator setting up the machine, manually turning it on and off and moving it to each position on the field. This produces uneven watering and often resulted in irrigation needing to undertaken during the day which goes against the applicable effluent re-use guidelines.

The irrigation system that Dowdens supplied incorporated: AC Sentinel Controller with radio & antenna (also incorporating AFL coverage), connection to existing Effluent mainline, 80 mm semi-automatic filter, flow sensors, isolation ball valves, solenoid valves / valve boxes, Toro 640 pop-up sprinklers with articulated risers and a wireless soil moisture sensor was installed on the AFL field to monitor soil moisture content.

Moranbah Irrigation System - Sports Field Irrigation Systems Overview

MAINLINE FILTERS Overview

This portion of the project involved the design, supply and installation of semi-automatic filters at various locations along the effluent mainline. A 200 mm filter was installed in the mainline behind Moranbah High School, a 100 mm filter at Tallon Street and an 80 mm filter at the Athletics / AFL Field. Each of these filters included galvanised steel pipework to allow filters to be mounted above ground, isolation valves, filter, concrete pad and a Dowdens fabricated lockable enclosure. The filters are easily cleaned by opening a valve / turning a handle to allow the suction scanners to clean the entire filter without needing the removal of the element - a huge time saver for the IRC operators.

Moranbah Irrigation System - Effluent Mainline Filtering Systems Overview

 

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